Search results for "Phase transformation"

Experimental and Numerical Analysis of Microstructure Evolution during Linear Friction Welding of Ti6Al4V

2015

Abstract Linear Friction Welding (LFW) is a solid state welding process used to joint bulk components. In the paper, an experimental and numerical study on LFW of Ti6Al4V titanium alloy is presented. A laboratory designed LFW machine has been used to weld the specimens with different contact pressure and oscillation frequency. The joint microstructure has been experimentally observed with SEM and EDS. A dedicated numerical model, able to predict temperature, strain and strain rate distribution as well as the phase volume fraction evolution, has been utilized to predict the final microstructure in the welded parts. It was found that complete transformation of the alpha phase into beta phase …

On the Solid Bonding Phenomena in Linear Friction Welding and Accumulative Roll Bonding Processes: Numerical Simulation Insights

2015

Solid Bonding based welding processes allow to obtain defect free joints with low residual stress and low distortion. However, the engineering and optimization of solid bonding processes is difficult and requires a large number of time and cost consuming test trials. In this way, proper numerical models are essential tools permitting effective process design. The aim of this research was the comparison of the material process conditions during two different manufacturing processes taking advantage of the same metallurgical phenomenon, namely solid bonding. Linear Friction Welding, used to weld non-axisymmetric components and Accumulative Roll Bonding, used to increase the mechanical propert…

Advanced FEM modeling of friction stir welding of Ti6Al4V: Microstructural evolutions

2013

Friction Stir Welding (FSW) is a solid state welding process patented in 1991 by TWI; initially adopted to weld aluminum alloys, is now being successfully used also for high resistant materials. Welding of titanium alloys by traditional fusion welding techniques presents several difficulties due to high material reactivity resulting in bonding with oxygen, hydrogen, and nitrogen with consequent embrittlement of the joint. In this way FSW represents a cost effective and high quality solution. The final mechanical properties of the joints are strictly connected to the microstructural evolutions, in terms of phase change, occurring during the process. In the paper a 3D FEM model of the FSW wel…

Phase evolution in hot forging of dual phase titanium alloys: Experiments and numerical analysis

2014

Abstract Modern aeronautical and aerospace industries must face the demanding challenge of reducing operational consumption and production costs coming from materials and labor. Current trend of engineering is oriented to meet both requirements increasing the use of materials characterized by high specific resistance as titanium alloys. Hot forging can be used to reduce the production costs of titanium components: forging in closed dies of billets or semi-finished forms, at different temperatures above or below the β-transus temperature, allows the production of complex shapes with limited amount of edge trim removal and machining rework after forging. Unfortunately, as far as Ti–6Al–4V tit…

Prediction of phase transformation of Ti-6Al-4V titanium alloy during hot-forging processes using a numerical model

2013

In this article numerical model for prediction of phase evolution of Ti-6Al-4V titanium alloy was presented. In particular, attention was focused on alpha to beta and beta to alpha+beta phase transformations. The analysis was conducted using a commercial implicit finite element method code, considering the data and the parameters of a real case study to check the quality of the numerical model. The alpha to beta transformation was developed using the simplified form of the Avrami model and the beta to alpha+beta transformation was controlled through the generalized Avrami model. The model so-thought has been used to conduct a 2D simulation of a forging process. A comparison between the num…

Negative pressures in CaWO4 nanocrystals

2009

Tetragonal scheelite-type CaWO4 nanocrystals recently prepared by a hydrothermal method show an enhancement of its structural symmetry with the decrease in nanocrystal size. The analysis of the volume dependence of the structural parameters in CaWO4 nanocrystals with the help of ab initio total-energy calculations shows that the enhancement of the symmetry in the scheelite-type nanocrystals is a consequence of the negative pressure exerted on the nanocrystals; i.e., the nanocrystals are under tension. Besides, the behavior of the structural parameters in CaWO4 nanocrystals for sizes below 10 nm suggests an onset of a scheelite-to-zircon phase transformation in good agreement with the predic…

FEM based prediction of phase transformations during Friction Stir Welding of Ti6Al4V titanium alloy

2013

Abstract Friction Stir Welding (FSW) is a solid state welding process patented in 1991 by TWI; initially adopted to weld aluminum alloys, it is now being successfully used also for high resistant materials. Welding of titanium alloys by traditional fusion welding techniques presents several difficulties due to high material reactivity with oxygen, hydrogen, and nitrogen with consequent embrittlement of the joint. In this way FSW represents a cost effective and high quality solution. The final mechanical properties of the joints are strictly connected to the microstructural evolutions, in terms of phase change, occurring during the process. In the paper a 3D FEM model of the FSW welding proc…

Mollusk carbonate thermal behaviour and its implications in understanding prehistoric fire events in shell middens

2018

Abstract Archaeological shell middens are particularly important for reconstructing prehistoric human subsistence strategies. However, very little is known about shellfish processing, especially when related to the use of fire for dietary and disposal purposes. To shed light on prehistoric food processing techniques, an experimental study was undertaken on modern gastropod shells (Phorcus lineatus). The shells were exposed to high temperatures (200–700 °C) to investigate subsequent mineralogy and macro- and microstructural changes. Afterwards, the three-pronged approach was applied to archaeological shells from Haua Fteah cave, Libya (Phorcus turbinatus) and from shell midden sites in the U…

COMPUTER AIDED ENGINEERING FOR THERMO-MECHANICAL-METALLURGICAL ANALYSIS OF FORGING OPERATIONS OF TITANIUM ALLOYS

In this thesis a study on the forging processes of Ti-6Al-4V titanium alloy, with particular focus on the numerical applications and simulation design of hot forming methods, was done. The aim of this work is to collect all data concerning the material definition in terms of thermal, mechanical and microstructural properties of the selected alloy in order to filter all useful information to describe the behavior of the material under the characteristic conditions of the hot forging processes, taking into account both thermo-mechanical and metallurgical aspects involved during a such complex thermo-mechanical stage. Those information were collected and used to characterize the material prope…

Metallurgical Evolutions in Hot Forging of Dual Phase Titanium Alloys: Numerical Simulation and Experiments

2015

Titanium forging has been encountering a growing interest in the scientific and industrial communities because of the distinct advantages it provides with respect to machining, in terms of both mechanical properties of the product and material waste, thus significantly reducing the Buy to Fly ratio. In the paper, a numerical FE model, based on a tri-coupled approach and able to predict the microstructural evolutions of the workpiece during the process, is developed and set up. Calculated results are compared to experiments for a few industrial case studies. The final phases distribution in the forged parts is experimentally measured and compared to the FE model output finding satisfying ove…